Egg Tray Dryer
- EX-FACTORY PRICE
- ONE-YEAR WARRANTY
- FREE REMOTE INSTALLATION
AGICO supplies brick kiln drying systems, single-layer metal drying systems, and multilayer metal drying systems for customers to realize a high-efficiency drying in the egg tray manufacturing process.
What Is Egg Tray Dryer?
THE EGG TRAY DRYER MACHINE EVAPORATES ABOUT SIXTY PERCENT OF WATER IN EGG TRAYS.
Egg tray dryer is also known as egg tray drying system. As the name suggests, it is mainly used for drying semi-wet paper egg trays to enhance their hardness, compression resistance, protectiveness, air permeability, and other properties. After getting out of the dryer, egg trays can be packaged for storing or transporting directly.
As we all know, the paper egg tray manufacturing process includes four steps: paper pulping, egg tray molding, egg tray drying, and egg tray packaging. The egg tray dryer is the main equipment in the egg tray drying process. It is usually set behind the egg tray making machine in egg tray production lines >>>. It largely determines the automation degree of the whole production line.
Paper Pulping Process
In the paper pulping process, different kinds of waste paper are mixed with water and then processed into homogenized and impurity-free paper pulp by hydraulic pulper, screener, pulp beater, and other equipment.
Egg Tray Molding Process
The egg tray making machine is the key equipment in the egg tray molding process, in which the paper pulp is formed into the desired shape. At this stage, 30% of the water in paper pulp is taken away.
Egg Tray Drying Process
After molding, the paper egg tray is semi-dry and still contains 60% water. The remaining water in the egg tray will be completely evaporated in the drying process. Then egg trays finally transform into egg tray end products.
Egg Tray Packaging Process
In this process, egg tray end products can be printed with patterns and labels by the printing machine (it is optional) and then packaged in batches (70-100pcs/pack) by the automatic counting machine and packaging machine.
AGICO Hot-sale Egg Tray Drying Systems
PAPER EGG TRAY DRYING METHODS INCLUDE NATURAL DRYING, BRICK KILN DRYING, AND AUTOMATIC METAL DRYING.
According to the output of egg tray production lines and the specific needs of customers, AGICO offers three egg tray drying systems: natural drying system, brick kiln drying system, and automatic metal drying system.
| Drying System | Length(m) | Output(p/h) |
| Natural drying | Customizable | 1000-2500 |
| Brick kiln drying system | 40-45 | 1000-2000 |
| 50-55 | 2000-4000 | |
| 60-65 | 4000-10000 | |
| Multilayer metal drying system | 25 | 1000-10000 |
| Single-layer metal drying system | 40-45 | 1000-2000 |
| 50-55 | 2000-4000 | |
| 60-65 | 4000-10000 |
Natural Drying
Natural drying refers to placing semi-wet egg trays outdoors or indoors to evaporate the moisture at a normal temperature. It requires workers to manually deliver egg trays to the drying site with trolleys and then place egg trays on the ground or the drying rack.
Applicable Egg Tray Production Lines: manual egg tray production line (1000-2500pcs/h)
- Find a drying site large enough
- Find enough workers according to the output
- Countries or regions with low labor cost
- Countries or regions with high temperature and dry climate all year round
- No fuel and energy consumption
- Low investment cost and low risk
- No need to install equipment
- High demand for labor force
- Large area required for the drying site
- Easily affected by the local weather, wind, and moisture
- Model: DTF 3×1
- Output: 1000 pcs/h
- Mold: 3 pieces
- Model: DTF 4×1
- Output: 1500 pcs/h
- Mold: 4 pieces
- Model: DT 3×4
- Output: 1800-2300 pcs/h
- Mold: 12 pieces
- Model: DT 4×4
- Output: 2200-2500 pcs/h
- Mold: 16 pieces
Brick Kiln Drying
Brick kiln drying refers to building a closed brick room with red bricks, cement, and refractory materials, then putting semi-wet egg trays in it and drying the moisture in egg trays at a high temperature (generated by fuel combustion). The brick kiln drying systems provided by AGICO can be divided into automatic brick kiln drying systems and semi-automatic brick kiln drying systems.
Automatic Brick Kiln Drying System
It is equipped with a belt conveyor inside for realizing a fully automatic drying process. After demolding, semi-wet egg trays will be directly sent into the brick kiln by the belt conveyor. After drying, they will be sent out.
Semi-automatic Brick Kiln Drying System
There is no belt conveyor placed inside. It requires workers to manually place egg trays into the brick kiln with carts and then take them out after drying.
Height & Length: single layer with no more than 70m long (customizable)
Applicable Egg Tray Production Lines: semi-automatic egg tray production line, fully automatic egg tray production line (1000-10000pcs/h)
- Countries or regions with low fuel prices
- Countries or regions with low prices of bricks and other building materials
- Determine the fuel type
- Find a production place with an appropriate space
- Find enough workers according to the system output
- Purchase enough refractory materials, red bricks, cement, and other construction materials
- Construct the drying kiln (we can build the drying kiln for clients or guide clients to construct)
- Cost-effective and easy maintenance
- Good drying effect with less labor force
- Not affected by the weather and moisture
- High degree of automation and high efficiency
Disadvantages:
- Long-sized production space requirement
| Egg Tray Machine Model | Drying System | Power(kW/h) | Fuel Consumption | |||
| Coal(kg/h) | Gas(m³/h) | Diesel(kg/h) | LPG(kg/h) | |||
| DTF3×1 | Brick kiln drying system | 36.1 | 50 | 22-32 | 18-28 | 18-28 |
| DTF4×1 | 38.6 | 60 | 26-36 | 22-32 | 22-32 | |
| DT3×4 | 45.3 | 83 | 37-47 | 30-40 | 30-40 | |
| DT4×4 | 46.8 | 104 | 46-56 | 38-48 | 38-48 | |
| DT3×8 | 88.9 | 125 | 56-66 | 46-56 | 46-56 | |
| DT4×8 | 91 | 160 | 67-77 | 55-65 | 55-65 | |
| DT5×8 | 100 | 185 | 82-92 | 67-77 | 67-77 | |
| DT5×12 | 105 | 208 | 92-103 | 77-87 | 77-87 | |
| Notes: The above data is calculated according to the weight of each egg tray of 100g. Contact us for more details. | ||||||
- Model: DTF 3×1
- Output: 1000 pcs/h
- Mold: 3 pieces
- Model: DTF 4×1
- Output: 1500 pcs/h
- Mold: 4 pieces
- Model: DT 3×4
- Output: 1800-2300 pcs/h
- Mold: 12 pieces
- Model: DT 4×4
- Output: 2200-2500 pcs/h
- Mold: 16 pieces
- Model: DT 3×8
- Output: 3000-4000 pcs/h
- Mold: 24 pieces
- Model: DT 4×8
- Output: 3500-4500 pcs/h
- Mold: 32 pieces
- Model: DT 5×8
- Output: 4000-5000 pcs/h
- Mold: 40 pieces
- Model: DT 6×8
- Output: 6000-7000 pcs/h
- Mold: 48 pieces
- Model: DT 5×12
- Output: 5000-6000 pcs/h
- Mold: 60 pieces
Is There An Egg Tray Drying System Suitable For You? We Will Recommend You According To Your Specific Situation And Give You More Detailed Information And Price!
Automatic Metal Drying
Single-layer Metal Drying System
It has only one layer, so the equipment covers a large area and the output is relatively small. It is suitable for customers who need a medium-sized production scale but has high requirements for automation.
Multilayer Metal Drying System
It can be designed with 2-6 layers. Even with the egg tray machine, the occupation space is very small, which is suitable for large-scale and automatic production.
Applicable Egg Tray Production Lines: fully automatic egg tray production line (1000-10000pcs/h)
- Clients who have sufficient funds
- Clients who have limited land space for production
- Determine the fuel type
- Find a production place with an appropriate space
- Almost no worker needs
- Not affected by the weather and moisture
- Easy installation, maintenance, and operation
- Low energy consumption, reduced by about 30%
- Nice appearance, large output, fully automatic, and ultra-high efficiency
- Relatively high investment cost
Fuel & Energy Consumption
| Egg Tray Machine Model | Drying System | Power(kW/h) | Fuel Consumption | ||
| Gas(m³/h) | Diesel(kg/h) | LPG(kg/h) | |||
| DTF3×1 | Single-layer metal drying system | 36.1 | 22-32 | 18-28 | 18-28 |
| Multilayer metal drying system | 36.1 | 22-32 | 18-28 | 18-28 | |
| DTF4×1 | Single-layer metal drying system | 38.6 | 26-36 | 22-32 | 22-32 |
| Multilayer metal drying system | 38.6 | 26-36 | 22-32 | 22-32 | |
| DT3×4 | Single-layer metal drying system | 45.3 | 37-47 | 30-40 | 30-40 |
| Multilayer metal drying system | 45.3 | 37-47 | 30-40 | 30-40 | |
| DT4×4 | Single-layer metal drying system | 46.8 | 46-56 | 38-48 | 38-48 |
| Multilayer metal drying system | 46.8 | 46-56 | 38-48 | 38-48 | |
| DT3×8 | Single-layer metal drying system | 88.9 | 56-66 | 46-56 | 46-56 |
| Multilayer metal drying system | 88.9 | 56-66 | 46-56 | 46-56 | |
| DT4×8 | Single-layer metal drying system | 91 | 67-77 | 55-65 | 55-65 |
| Multilayer metal drying system | 91 | 67-77 | 55-65 | 55-65 | |
| DT5×8 | Single-layer metal drying system | 100 | 82-92 | 67-77 | 67-77 |
| Multilayer metal drying system | 100 | 82-92 | 67-77 | 67-77 | |
| DT5×12 | Single-layer metal drying system | 105 | 92-103 | 77-87 | 77-87 |
| Multilayer metal drying system | 105 | 92-103 | 77-87 | 77-87 | |
| Notes: The above data is calculated according to the weight of each egg tray of 100g. Contact us for more details. | |||||
- Model: DTF 3×1
- Output: 1000 pcs/h
- Mold: 3 pieces
- Model: DTF 4×1
- Output: 1500 pcs/h
- Mold: 4 pieces
- Model: DT 3×4
- Output: 1800-2300 pcs/h
- Mold: 12 pieces
- Model: DT 4×4
- Output: 2200-2500 pcs/h
- Mold: 16 pieces
- Model: DT 3×8
- Output: 3000-4000 pcs/h
- Mold: 24 pieces
- Model: DT 4×8
- Output: 3500-4500 pcs/h
- Mold: 32 pieces
- Model: DT 5×8
- Output: 4000-5000 pcs/h
- Mold: 40 pieces
- Model: DT 6×8
- Output: 6000-7000 pcs/h
- Mold: 48 pieces
How To Choose An Egg Tray Dryer?
NATURAL DRYING VS BRICK KILN DRYING SYSTEM VS AUTOMATIC METAL DRYING SYSTEM
How to efficiently select an egg tray dryer? You’d better take the following factors into consideration.
- Automation Degree
- automatic metal drying system ≥ brick kiln drying system > natural drying
- Drying Efficiency
- automatic metal drying system ≥ brick kiln drying system > natural drying
- Installation Time
- brick kiln drying system > automatic metal drying system > natural drying
- Land Space
- natural drying > brick kiln drying system > automatic metal drying system
Output
- You should determine your production scale firstly. Is it small scale, medium scale, or large scale? The second is the daily output and annual output. Then you can choose an egg tray dryer with a similar yield. If you have any questions, please feel free to contact us.
Investment Capital
- The total investment cost of the egg tray dryer includes equipment cost, installation cost, fuel cost, land cost, labor cost, etc. It is affected by many factors so you need to make an estimate according to the local situation, and then choose the most suitable drying method according to your investment capital.
- Natural Drying: it doesn't need a dryer and fuel. Its price is affected by land costs and labor costs.
- Brick Kiln Drying: it needs civil engineering, combustion furnace, belt conveyor, and other additional equipment, as well as fuel. Its price is mainly affected by the cost of construction materials, land, labor, and fuel.
- Automatic Metal Drying: it only needs to install a fully automatic metal drying system. It covers a small area and hardly needs labor.
- If you want to get a quotation for our automatic metal drying system and other auxiliary devices, like belt conveyor, burner, etc., please feel free to contact us >>>>
Fuel
- You should figure out that which fuel is the most cost-effective. It involves local fuel prices.
- Natural Drying: it does not need fuel.
- Brick Kiln Drying: natural gas, diesel, coal, wood, LPG, and so on.
- Automatic Metal Drying: natural gas, diesel, LNG, LPG, electricity, and so on.
Labor Force
- Before purchasing, you should also consider the local labor cost.
- Natural Drying: a lot of workers are needed to deliver egg trays, but the technical requirements for workers are not high.
- Brick Kiln Drying: 2-3 workers.
- Automatic Metal Drying: no need for workers.
AGICO Egg Tray Drying System EPC Projects
OUR EGG TRAY DRYER MACHINES ARE HIGHLY PRAISED BY CLIENTS FOR THEIR LONG SERVICE LIFE & LOW ENERGY CONSUMPTION.
Why Choose AGICO Egg Tray Drying System
AGICO OFFERS HIGH-EFFICIENT EGG TRAY DRYING SYSTEMS WITH ATTENTIVE SERVICES.
- Online Consulting
- Customization
- Manufacturing & Purchasing
- Transportation
- Installation & Commissioning
- Operation Training
- After-sales Service
High Quality
- The whole drying system is manufactured by 100% new steel, not second-hand recycled steel.
- The motor uses pure copper as raw material, which greatly reduces the noise and prolongs the working life.
- The chains and sprockets in the drying system are heat-treated to increase the strength and wear resistance as well as extend the service life.
- The length of the drying system is 20% - 40% shorter than that of other manufacturers, which can reduce energy consumption to a greater extent.
Attentive Service
- We offer a free remote installation service.
- We provide free online and offline consulting services.
- AGICO provides full technical support and all required components.
- The whole drying system has a one-year warranty and the main components have a five-year warranty.
- We will deliver the equipment on time within 7 days. But if the equipment needs to be customized, the delivery time will be extended accordingly.
Competitive Price
- AGICO egg tray drying system enjoys an ex-factory price. It has stable temperature control, high drying efficiency, and can use a variety of fuels.
Customizable
- AGICO can customize the color, dimension, process, and configuration of the drying system according to the specific needs of customers.